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减速机初期磨合期内有那么操作注意事项

减速机出厂后,一般划定有200小时左右的磨合期(超过期间必需换油),这是减速机械使用初期的技术特点而划定的。磨合期是保证减速机正常运转,降低故障率,延长其使用寿命的重要环节。但是目前部门用户,因为缺乏对减速机使用常识或是由于许用扭距不够,或是想尽快获得收益、小机大用,而忽视新机磨合期的特殊技术要求。

Reducer, general designation 200 hours to run in period (more than, this is necessary during the oil) reducer used in the initial stages and delineation of the technical characteristics. Running in period is an important link to ensure the normal operation of the reducer, reduce the failure rate and prolong its service life. But the Department of users, because of the lack of common sense or reducer is due to allowable torque is not enough, or want to return as soon as possible, small machine, special technical requirements and ignore the running in period of the new machine.

有的用户甚至以为,反正厂家有保修期,机器坏了由厂家负责维修,于是减速机在磨合期内就长时间超负荷使用,导致减速机故障频繁发生,这不仅影响了减速机的正常使用,缩短了减速机的使用寿命。因此,对减速机磨合期的使用与保养应引起充分正视。

Some users even think, anyway, manufacturers warranty, the machine is broken by the manufacturer is responsible for the maintenance, so the reducer in the running period is long time overload, resulting in fault occurs frequently, which not only affects the normal use of the reducer reducer, shorten the service life. Therefore, the use of speed reducer and maintenance should be fully addressed.

一、磨合期的特点:

First, the characteristics of running in period:

1.磨损速度快

1 fast wear speed

因为新减速机零部件加工、装配和调试等因素的影响,配合面接触面积较小,而许用的扭距较大。减速机在运行过程中,零件表面的凹凸部门相互嵌合摩擦,磨落下来的金属碎屑,又作为磨料,继承介入摩擦,更加速了零件配合表面的磨损。因此,磨合期内轻易造成零部件(特别是配合表面)的磨损,磨损速渡过快。这时,假如超负荷运转,则可能导致零部件的损坏,产生早期故障。

Because of the impact of the new reducer parts processing, assembly and debugging etc., with the contact area is small, and the allowable torque is larger. During the operation of the reducer, the convex and concave parts of the surface of the parts are mutually embedded with friction, and the metal debris falling down from the grinding wheel is also used as abrasive to inherit the friction, and the abrasion of the mating surface of the parts is accelerated. Therefore, during the running period easily lead to parts (especially with the surface) of the wear, wear speed fast. At this time, if the overload operation, it may lead to damage to components, resulting in early failure.

2.润滑不良

2 bad lubrication

因为新装配的零部件的配合间隙较小,并且因为装配等原因,润滑油(脂)不易在摩擦表面形成平均的油膜,以阻止磨损。从而降低润滑效能,造成机件的早期异常磨损。严峻时会造成精密配合的摩擦表面划伤或咬合现象,导致故障的发生。

Because the new assembly parts with small clearance, and because of assembly and other reasons, lubricating oil (grease) is not easy to form an average oil film on the friction surface to prevent wear. In order to reduce the lubrication performance, causing parts of the early abnormal wear. Severe will result in the precision of the friction surface of the friction or bite phenomenon, leading to the occurrence of the fault.

二、磨合期的使用与维护

Two, running in the use and maintenance

1.特殊减速机,操纵职员应接受出产厂家的培训、指导,对减速机的结构、机能要充分的了解,并获得一定的操纵及维护经验方可操纵减速机。出产厂家提供的产品使用维护仿单,是操纵者操纵设备的必备资料,在操纵减速机前,一定要先阅读使用维护仿单,按仿单的要求进行操纵、保养。并长期保留资料,便于维护保养。

1 special reducer, the operator should accept the manufacturer's training, guidance, the reducer structure, function to fully understand, and get a certain control and maintenance experience can be manipulated reducer. Manufacturers to provide products use and maintenance manual, is essential information for manipulator control equipment, operating in reducer before be sure to read the maintenance manual, according to the requirements of the operating and maintenance instructions. And long-term retention of information, easy maintenance.

2.留意磨合期的工作负荷,磨合期内的工作负荷一般不要超过额定工作负荷的85%,并要铺排适合的工作量,防止减速机长时间连续功课所引起的过热现象的发生。

2 pay attention to the work load period, running in period of the work load generally do not exceed the rated load of the 85%, and to arrange for work, to prevent the occurrence of slow overheating caused by the long time continuous work.

总之,减速机在磨合期内使用保养的要求,可归纳为:加强培训、减轻负荷、留意检查、强化润滑。只要正视并按要求实施对减速机磨合期的保养与维护,就会减少早期故障的发生,延长使用寿命,进步出产效率,使减速机为您带来更多收益。

In short, the speed reducer in the running period of the use of maintenance requirements, can be summarized as: to strengthen training, reduce load, pay attention to inspection, strengthen the lubrication. As long as the face and according to the requirements of the speed reducer in the maintenance and maintenance, will reduce the occurrence of early failures, prolong the service life, improve production efficiency, so that the reducer to bring you more revenue.

SWEAJ亚洲国际传动有限公司是一家专业生产,重齿、bonfiglioli减速机、brevini减速、布雷维尼减速机、南高齿、减速器、SEW减速机、天津SEW减速机、邦飞利减速机、sumitomo减速机、住友减速机、诺德减速机、nord减速机、博能减速机、弗兰德减速机、齿轮减速机、行星减速机、摆线针轮减速机、减速机设备的中国企业,技术水平和市场占有率均居世界领先地位,公司自2014年进入外国市场后,秉承"追求卓越,精益求精"的企业精神,目前已发展成为中国机械制造业的知名企业。

SWE Wei transmission Co., Ltd. is a professional production, heavy gear, Bonfiglioli reducer, Brevini reducer, _ leonessabrevini reducer, NGC, reducer, SEW reducer, SEW reducer, Tianjin Bonfiglioli reducer, Sumitomo reducer, Sumitomo reducer, speed reducer, Nord reducer, Nord Boneng reducer, reducer, gear reducer. Planetary reducer, cycloid reducer, reducer Chinese equipment enterprises, technical level and market share have a leading position in the world, since 2014 the company entered the foreign market, adhering to the "pursuit of excellence, excellence" spirit of enterprise, has developed into China machinery manufacturing industry well-known enterprises.


日期:2017/1/3 15:11:55
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